SP2102轮廓测量仪 Profiler |
http://www.walechina.com |
陕西威尔机电科技有限公司（简称威尔量仪）是一家从事超高精密测量仪器的设计、生产、及售后服务为一体的生产型企业。数项精密测量技术在该领域的空白，已获得各种软件著作权和产品数十项。已开发出优于进口同类产品性能指标的数款产品，是同类产品国产化的选择。
自主开发及生产的产品有SE系列粗糙度轮廓仪、SP系列轮廓仪、SR系列粗糙度仪、RS系列圆柱度仪、RA系列圆度仪、RP活塞综合测量仪、移动式圆度仪、圆柱度仪、粗糙度轮廓仪等。
公司联合高校成立“智能测量系统”项目部，将目前公司的离线测量产品与智能生产线紧密联机，实现在线、实时、自动测量，为智能工厂提供质量监控的“眼晴”和“耳朵”。
在这一领域的空白，打破国内智能制造厂家的智能测量需求仅能依赖进口的局面。
威尔量仪的精密测量产品应用于航空、航天、汽车，高精度机械制造、新型电子、新能源、科研人工关节等行业的新产品研发和生产过程质量控制，也可在大专院校应用于研究、试验及教学。
中国制造2025是中国企业赶超国际水平、实现跨越式发展的一次机遇。威尔量仪在工业制造产业升级和变革时期，紧跟“中国制造2025”的大趋势，
调整公司产品的研发方向，推出针对性的测量产品和测量解决整体方案，充分利用已研发出的技术基础和成果优势，谋求“弯道超车”，快速发展，致力成为业内的测量解决方案提供商！
威尔量仪，质在必得！
Shaanxi Wale M&E Technology Co.,Ltd(Wale Instrument for short) is a high-tech manufacturer integrated with ultra-high precision measuring instrument design, production, and after-sales service. Several precision measurement technology filled the gaps in the measurement field.Wale has got a variety of software copyright and dozens of patents ,ａnd developed several products superior to the similar imported products in terms of performance indicators.Wale is the best choice for domestic measurement products.
Self-developed and manufactured products: SE series rough contour, SP series contour, SR series roughness measuring instrument, RS series cylindrical measuring instrument,, RA series roundness measuring instrument,, RP piston-operated
comprehensive measuring instrument,
roundness instrument, cylindrical measuring instrument, roughness contour measuring instrument,.
Join up with university to set up the "Intelligent Measurement System" project department,connect the off-line measurement products and intelligent production line to achieve on-line, real-time, automatic measurement,ａnd provide quality monitoring of "eye" and "ears" for intelligent factory.Filled the gaps in this field and broken the situation of domestic intelligent measuring demａnd only rely on imports.
The precision measurement of Wale is applied to the product development and quality control of aviation, aerospace, automotive, high-precision machinery manufacturing, new electronic, new energy, medical artificial joints and other industries , also can be applied in the research, testing and teaching of universities and colleges.
“Made in China 2025” is a great opportunity for Chinese enterprises to catch the international level and achieve leap-forward development. Wale closely followed the trend of "Made in China 2025" in upgrading and transformation period of industrial manufacturing industry , and adjusted the development and research direction, launched targeted measurement products and solutions. Wale made full use of the developed technical basis and achievements to seek "corner overtaking" and strive to become the most professional measurement solutions provider in the industry.
Wale determined to have best quality!
测量原理 Measure principle
本仪器测量原理为直角坐标测量法，即通过X轴、Z1轴传感器，测绘出被测零件的表面轮廓的坐标点，通过电器组件，将传感器所测量的坐标点数据传输到上位PC机，软件对所采集的原始坐标数据进行数学运算处理，标注所需的工程测量项目。
The measuring principle of this instrument is the rectangular coordinate measuring method,through X-axis, Z-axis sensor, mapping the surface contour coordinates point of the part under test,data transmission the coordinates point to the upper PC by electrical components.To do the mathematical treatment on the original collected coordinate data by software, marked with the required engineering survey projects.
测量功能 Measuring function
尺寸：包含水平距离、垂直距离、线性距离、半径、直径
夹角：包含水平角、垂直角、夹角
位置公差：包含平行度、垂直度
形状公差：包含直线度、凸度、圆弧轮廓度
辅助生成：包含辅助点、辅助线、辅助圆
Size: contains the horizontal distance, vertical distance, linear distance, radius and diameter
Angle: horizontal Angle and vertical Angle, Angle
Position tolerance: contains the parallelism and perpendicularity
Shape tolerance: contains the straightness, crown, circular arc profile
Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle
技术规格 Technical data
项目 Item | 参数 Parameter | |
测量范围 Measurement range | X轴 X axis | 120mm |
Z1轴 Z1 axis | 24mm | |
Z轴（立柱） Column (Z-axis ) | 400mm | |
直线度 Straightness | 1.2μm/100mm | |
线性精度 Linear accuracy | X轴 X axis | ±（1.5+0.025L)μm |
Z1轴 Z1 axis | ±（1.2+|0.04H|)μm | |
水平精度 Horizontal accuracy | ±（1+0.025L）μm | |
垂直精度 Vertical accuracy | ±（0.8+|0.03H|)μm | |
检测方法 Detection method | X轴 X axis | 新型数字式传感器/ 0.2μm |
Z1轴 Z1 axis | 新型数字式传感器/ 0.01μm | |
驱动速度 Driven speed | X轴 X axis | 4档，可自定义速度 4 grade, speed is adjustable |
Z轴（立柱）Column (Z-axis ) | 4档，可自定义速度 4 grade, speed is adjustable | |
测量速度 Measurement Speed | X轴 X axis | 0.1，0.2,0.5,1mm/s 、自定义 |
驱动方式 Drive mode | X轴 X axis | 电动 Electric |
Z轴 Z axis | 电动 Electric | |
附件 Accessories | 测针 Probe | 25μm硬质合金针尖 25μm hard metal alloy needle tip 规格：17°单切面 Ø4*32 Spec：17°uniplanar Ø4*32 上升角度：72° Rise angle：72° 下降角度：88° Drop angle：88° |
测杆 Measuring pole | 直径6mm Diam 6mm | |
调整台 Adjust table | Ｙ向调整、转角调整 Ｙ direction adjustable, Turn Angle adjustable | |
精密正弦平口钳 Precision sine flat pliers | 钳口宽 Plier width 50 钳口深 Plier depth 25 开口度 Opening degree 60 调整角度 Adjustable angle 0-45 | |
技术特点 Technical characteristics
① X、Z1均采用新型数字式传感器，精度更高
② 大量程设计，杠杆比仅为1:2.2，限度保持了传感器的原有精度
③ 高刚性高精度直线运动导轨、高精度数字式线性传感器
④ 采用高速并行数据采集单元，硬件触发、硬件高速采样，无延时；足够密集及稳定的数据源为后期数据处理、计算提供力的保障
① X, Z1 adopt imported new digital sensor, higer precision ;
② Design in a wide range, leverage ratio is 1:2. 2, the maximum keep the original precision of the sensor;
③ High rigidity, high precision linear motion guide rail, high precision digital linear sensor;
④ Using high speed parallel data acquisition unit, high-speed sampling hardware trigger, hardware, without delay. Dense and stable source provide the most powerful guarantee for later data processing, calculation.
软件系统 Software System
强大的系统功能
软件兼容winXP、win7、win8系统 Software support XP、win7、win8 system.
软件支持中英文 Software support Chinese and English language.
快捷自由的页面布局
软件增设快捷键，方便使用 Software add shortcuts, easy to use
支持将菜单及控制区收起操作，以扩大绘图区的有效区域面积 Support pack up the menu and control operation, to enlarge the drawing effective area
丰富的数据处理系统
圆弧、线自动识别 Automatic identification of circular arc, the line
拟合可选择点选或框选 Fitting choice click or marquee
软件标注与CAD同理 Software similarly marked with CAD
支持连续标注、基准标注、支持任意插入点 Support continuous annotation and datum mark, support any insertion point
支持图形自由旋转及坐标自由旋转 Support the freedom of graphic rotation and coordinate rotation
支持坐标点标注 Support the coordinate points label
捕捉开关打开时，自动生成及捕捉交点、圆心 、线段中点、端点、圆弧交点、中点、切点等特征点
While capture switch is opened, automatically generated and capture the intersection point, circle, line midpoint, endpoint, circular intersection, midpoint, point of tangency feature points, etc
完善的数据保存模式
原始数据自动保存，便于多次标注 Original data automatically saved, facilitate multiple labels
可将测量的图形结果转化成DXF格式 Measurement graphic results can be transferred into DXF forma
镜像功能，可保存标注后文件 The mirror function, can save after standard file.
便捷的控制方式
可对Z1、X轴当前位置进行监控 Can monitor the current position of the Z1, X axis
测量长度可任意设定 Measuring length can be set freely.
具有测针自动接触、自动抬起、自动回退功能 Needle automatic contact, automatic lift, automatic back.
可以对操作进行无限次的撤销及恢复操作 The operation can be unlimited undo and restore
SP2000特色的功能
非比例放大：即使在非比例放大的情况下，也能进行正常的角度、圆弧、水平、垂直、线性等标注。
自动标注：在进行批量测量时，测量保存为模板，再次测量导入模板即可完成自动标注，大大提高测量效率。
数据合成：对于类似直槽工件无法一次测量完成，通过摆放角度进行两次测量，然后通过软件进行数据合成。
间断测量：可对工件进行分段编程（采样间隔、采样速度），提高客户测量效率。
设备尺寸 Equipment size
行程范围(mm) Measuring Strokes | 外形尺寸(mm) Overall Dimension | 主机重量 (Kg) Machine Weight | ||||
X | Z | Z1 | Lx | Ly | Lz | |
120 | 400 | 24 | 1409 | 802 | 1632 | 350 |
环境要求 Environment Specifications
电 源：AC 220V±5% 50Hz 单独地线
功率需求：约500W
环境要求：现场温度：15～25℃、理想温度：20±2℃
相对湿度：＜85%
室内周围应无影响测量的灰尘、振动、噪音、气流、腐蚀性气体和较强磁场
Power supply： AC 220 v + 5% for 50 hz Seperate groud wire
Power requirements: about 500 w.
Environmental requirements: the temperature: 15 ~ 25 ℃, ideal temperature: 20 + 2 ℃
relative humidity: < 85%
Around the indoor should have no affect the measurement of dust, vibration, noise, air, corrosive gas and strong magnetic field.
设备配置 Equipment configuration
部件名称 Part Name | 项目名称 project name | 数量 Quantity | 备注 Remarks |
主机部分 Host part | 基础工作台 Basic workbench | 1套 | |
立柱系统 column | 1套 | ||
高精度导轨系统 transverse rail | 1套 | ||
摆臂系统 Z1 Sensor system | 1套 | ||
运动控制系统 Motion control system | 1套 | ||
计算机部分 Computer | 电脑 Computer | 1套 | |
打印机 Printer | 1套 | ||
软件 Measurement software | 1套 | ||
配件 Accessories | 测针 Stylus | 1支 | |
调整台 Adjusting table | 1套 | ||
精密正弦平口钳 flat tongs | 1套 | ||
工具箱 Toolbox | 1套 | ||
标准件 standard parts | 1组 |
售后服务 After-sale service
质保期：从安装验收合格之日起12个月，但不超过发货之日起15个月。在此期限内因我方原因造成的机器故障，负责免费维修。
质保期外：我公司采取定期回访与随时电话咨询相结合的售后服务制度，力求及时发现并解决用户使用中存在的困难和问题，为用户提供技术咨询。
公司负责为用户免费提供计量测试技术咨询服务。
公司以成本价终身为用户提供设备保修服务。
如公司接到用户设备故障请求服务电话，24小时响应，如有必要72小时内派技术人员赴现场解决问题。
公司备有备品备件库，终身负责为用户以成本价提供备品备件服务。
公司负责以优惠价终身为用户提供技术升级、改造等售后增值服务。
用户所在地区如有我公司地区办事处，其售后技术服务事宜由我公司地区办事处全面负责。
Warranty
Period:
Within
12
months
from
the
date
of
acceptance,
but
not
exceeding
15
months
from
the
date
of
shipment.
During
this
period
machine
failure
caused
by
our
side
should
be
maintained
free
of
charge.
Extra
Warranty
Period:
we
will
take
telephone
and
regular
visit
to
users
as
after-sale
advisory
service.
Our
company
is
responsible
for
the
technical
advisory
services
of
metrology
for
user
free
of
charge.
We
will
provide
life
warranty
services
of
machine
for
users
with
cost
price.
If
we
get
telephone
service
request
about
equipment
failure
from
users,
we
will
response
to
the
request
in
24
hours,
if
necessary
we
will
send
technical
engineer
to
the
customer’s
site
to
solve
problems
within
72
hours.
We
have
spare
parts
in
stock,
will
provide
life
warranty
services
of
spare
parts
for
users
with
cost
price
We
will
provide
users
with
lifelong
after-sales
value-added technical service，such as technical upgrades，retrofit，etc.by preferential prices.
If
there
is
my
company’s
office
in
the
region
of
the
users,
it
will
fully
responsible
for
the
after-sale
technical
services.
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